M42 cobalt drill bits, which have 8 percent cobalt, are the hardest drill bits available. Why Trust Bob Vila Cobalt drill bits consist of steel with a small percentage of cobalt—the higher the percentage of cobalt, the more heat-resistant and durable the drill bits will be. The amount of cobalt in a drill bit varies. An M35-grade cobalt bit contains 5 percent cobalt, while an M42-grade cobalt bit contains 8 percent. The higher the grade, the more expensive the bit. Tip Point When attempting to drill through a hard, smooth surface, having the right tip is crucial. Most cobalt drill bits have tips with stepped and split points that bite into the metal, which prevent the bit from sliding along the smooth surface. Shank

Countersink. Countersink drill bits create shallow holes that allow the head of a fastener to sit flush with the material and are angled to match the tapered head of the fastener. Cobalt countersink bits will create countersink holes in hard metals. Unlike twist drill bits, which include self-piloting tips, countersink bits require an existing hole to drill into a material. To drill countersink holes, twist bits are needed to drill the initial hole, then countersink drill bits are used to create the countersink holes. This 13-piece set from Amoolo comes in at a fraction of the price of other cobalt drill bit sets. This set is durable, with 5 percent cobalt steel alloy, though not as strong as M42 bits, which contain 8 percent alloy. Using a lubricant or cooling water can help extend the life of these bits. Their split-point tips prevent walking and make starting holes easier. Ranging in size from 1/16 inch to ¼ inch, these bits come in a plastic carrying case with labeled sizes. Drilling through steel, cast iron, and other metals produces tiny shards that can end up in skin or eyes, so make sure to wear protective gloves and safety glasses when working with cobalt drill bits. For the first round of drilling evaluations, we selected the 1/16-inch, 3/16-inch, and ⅜-inch bits from each set. The test materials included scraps of .25 sheet aluminum, .133 cast-iron pipe, and .065 square tubular stainless steel. We calibrated the drill press rpm to match the bit size and material based on this chart and used 3-In-One Multi-Purpose Oil as a drilling lubricant. We drilled three holes in each of the test materials with every drill bit and then noted penetration speed (aggressiveness), cleanliness of the hole edges, and any noticeable changes from the first to the last hole.

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The Bosch cobalt drill bits offer a unique combination of structural features and extra-hard M42 alloy that make them a pleasure to work with. To test this product, we used a cordless drill and a drill press to highlight the difference between precision drill press work and handheld drilling. The cordless drill mostly worked well, but its variable-speed trigger made it more difficult to maintain a slow, precise speed for drilling steel. Tool Steel with Tungsten Carbide Tips– TCT provides a longer working life for the bit while allowing for a more stable and solid tip and enabling it to withstand more rigorous drilling applications. Because the step bit’s cutting edges run from top to bottom along the edges of the flutes, instead of at the tip only like twist bits, we approached resharpening differently. We clamped the bit in a vice and used an angle grinder to touch up the cutting edges. It worked fine, but we had to be extra cautious not to damage the size markings. There aren’t many materials strong enough to put holes in hardened steel. For that kind of strength, the only answer is cobalt alloy drill bits.

Counterbore. Counterbore drill bits create holes that allow the head of a fastener to sit below the material’s surface. Unlike countersink bits, which create an angled hole for fasteners with angled heads, counterbore drill bits create a larger hole at a shallower depth. A counterbored hole creates a flat ridge on which the head of the fastener can rest. Don’t throw away dull drill bits. Instead, sharpen them with a grinder to restore their sharp edges.In addition, be aware that drilling into hard metal requires a special technique to ensure that the bit cuts into the metal smoothly without overheating. Use a quality drilling lubricant with a high flash point. We used 3-In-One Multi-Purpose Oil for our tests. Also, drill at a slower speed with moderate downward pressure to avoid damaging expensive bits. The smallest bits can safely drill at about 3,000 rotations per minute (rpm), but larger bits should turn no faster than about 1,000 rpm. How We Tested Cobalt Drill Bits Step drill bits offer the advantage of fast, clean precision drilling into thin metals without changing bits. Each of this set of three cobalt step drill bits is designed and engineered to drill up to 1,000 holes into 14-gauge steel. They feature a rapid strike tip for faster starting, elongated dual flutes to reduce heat buildup, and smaller step gradients for smoother drilling. Only use cobalt bits for drilling holes in metal, as the bits are too powerful for wood and other materials. While cobalt drill bits will hold up better against heat than other drill bits, they will need to be sharpened from time to time. Sharpen dull cobalt drill bits using a bench grinder. Q. Are cobalt or titanium drill bits better? The Irwin M35 drill bits performed well before and after sharpening—in fact, the bit had barely dulled after the first three holes. With or without a center punch to premark the hole locations, these bits drilled smooth, clean holes. Also, the split point was easy to line up at the proper angle to sharpen on the grinder.

Titanium drill bits are durable and will hold up much longer than standard high-speed steel drill bits, but they are not as strong as cobalt alloy, which will drill through hard metals, including titanium. Q. What are the hardest drill bits? Working with the Drill America M42 drill bit was almost an identical experience to working with the Irwin drill bit set, but this set is made of tougher metal and provides easier access to all of the bits at once. Both sets offer the same size assortment, the same round shank, and 135-degree split-point construction. Drill America’s bits remained noticeably sharper after the first three test holes, so we drilled a second set of three holes before sharpening. Sharpening took slightly longer, but the split point made it easy to align them with the grinder. Drill bits are cutting tools that are used to remove material in a piece to create a circular hole. Having the right size and the right type of bit is key in ensuring the highest standard of work and ensuring that you can drill with confidence and accuracy. Learn more in our drill bit sets guide. After drilling the first round of test holes (or after the second round for some harder drill bits), we sharpened the ⅜-inch bits with a bench grinder. We held the cutting edge to the wheel for 5 seconds on each cutting edge, once on the coarse grinding wheel and once on the fine wheel, making sure to maintain the 135-degree original tip angle. To evaluate how well the bits responded to resharpening, we drilled another round of three test holes for each bit in the scrap steel. It takes a tough bit to drill through hard metals like steel and bronze, but drill bits like these from Stroton are up to the task. Stroton uses what it calls a three-step design with this drill bit. Borrowing from step-bit technology, the tip of the bit is composed of three separate steps that help drive the bit through hard metals. This 19-piece metric set features sizes ranging from 1 millimeter to 10 millimeters.Since the manufacturer recommends these bits for cordless drilling, we tested the Milwaukee step bits twice, first in the drill press and then in a handheld cordless drill. They drilled fast and clean as billed. Then we tested the step bit’s unique ability to enlarge existing holes—a task that is nearly impossible to do cleanly with conventional twist bits. We clamped an old steel electrical junction box to the workbench and used the #9 step bit in a cordless drill to widen the punch-out holes from ½ inch to ⅞ inch. The resulting hole was perfectly shaped, clean, and smooth, with no burs. The Milwaukee cobalt drill bit set exceeded our expectations in the stainless steel drilling test. While most of the other bits did a pretty good job, the Milwaukee bits bit into the stainless steel noticeably faster. The slightly elevated point, which is shorter and narrower than DeWalt’s, seemed to find a sweet spot that then allowed the rest of the cutting edge to follow. HSS (High-Speed Steel)– HSS can withstand higher temperatures without compromising the hardness of the bit and is able to cut faster with more accuracy and efficiency.